Given an m × n mesh-connected VLSI array with some faulty elements, the reconfiguration problem is to find a maximum-sized fault-free sub-array under the row and column rerouting scheme. This problem has already been shown to be NP-complete. In this paper, new techniques are proposed, based on heuristic strategy, to minimize the number of switches required for the power efficient sub-array. Our algorithm shows that notable improvements in the reduction of the number of long interconnects could be realized in linear time and without sacrificing on the size of the sub-array. Simulations based on several random and clustered fault scenarios clearly reveal the superiority of the proposed techniques.